Custom Plastic Parts Production

Plastic Injection Molding Services

From prototype to mass production, we provide comprehensive plastic injection molding services with state-of-the-art machinery, scientific molding processes, and rigorous quality control. Our facility operates 24/7 to meet your production demands with consistency and precision.

Industries We Serve

Delivering precision molded components across diverse industries.

Automotive

Consumer Electronics

Medical Devices

Home Appliances

Our Machine Fleet

Our injection molding facility features over 60 machines. All machines are equipped with robotic automation and real-time monitoring systems.

Injection Molding Machine Capability

Tonnage	Quantity	Application
50-100T	12 Units	Small precision parts, electronics, medical
120-200T	18 Units	Medium parts, automotive components, consumer goods
250-450T	15 Units	Large components, housings, structural parts
500-850T	8 Units	Large housings, automotive panels, industrial parts
1000-1500T	4 Units	Extra-large parts, bumpers, containers
2K Machines	6 Units	Multi-material, multi-color applications

Injection Molding Materials

Extensive experience processing a wide range of thermoplastic materials for various applications. Contact our team to discuss your specific resin requirements and application needs.

Engineering Plastics

High-performance materials for demanding applications requiring strength and durability.

ABS

PC/ABS

ASA

PA6(Nylon)

PMMA (Acrylic)

Acetal/POM (Delrin)

Commodity Plastics

Cost-effective materials for high-volume consumer and packaging applications.

HDPE

HIPS

High-Performance Plastics

Premium materials for extreme conditions, medical, and aerospace applications.

PEEK

PPS

LCP

PEI

PSU

PPSU

Elastomers & TPE

Flexible materials for soft-touch, sealing, and cushioning applications.

TPE

TPU

TPV

Silicone

EPDM

Need help selecting the right material?

Production Process

Scientific molding methodology ensuring consistent quality and optimal efficiency.

Material Preparation

Material drying, color mixing, and quality verification to ensure optimal processing conditions.

Mold Setup

Precision mold installation, cooling line connection, and parameter optimization for each run.

Process Optimization

Scientific molding approach with DOE to establish optimal process parameters and windows.

Production Run

Automated production with real-time monitoring, statistical process control, and quality checks.

Quality Inspection

In-process inspection with CMM, vision systems, and comprehensive dimensional verification.

Post-Processing

Secondary operations including assembly, pad printing, ultrasonic welding, and packaging.

Ready to Start Production?

From low-volume prototyping to high-volume mass production, we have the capacity and expertise to bring your plastic parts to life.

FAQs

Find answers to common questions about our plastic injection molding services and capabilities.

What is plastic injection molding and how does it work?

Plastic injection molding is a manufacturing process where molten plastic material is injected into a mold cavity under high pressure. The plastic cools and solidifies into the shape of the mold, creating precise and repeatable parts. The process involves heating plastic pellets, injecting them into a closed mold, cooling, and ejecting the finished part. It’s ideal for producing high volumes of identical parts with complex geometries.

What are the minimum and maximum part sizes you can produce?

Our injection molding capabilities range from micro parts weighing as little as 0.01g to large components up to 5kg. We have machines ranging from 50T to 1500T clamping force, allowing us to produce parts from tiny precision components for electronics and medical devices to large automotive panels and industrial housings.

What materials can you process for injection molding?

We process a wide range of thermoplastic materials including engineering plastics (ABS, PC, PA, POM, PBT), commodity plastics (PP, PE, PS), high-performance plastics (PEEK, PPS, LCP, PEI), and elastomers (TPE, TPU, silicone). We can also work with glass-filled, mineral-filled, and other reinforced materials to meet specific mechanical requirements.

What is the typical lead time for injection molded parts?

Lead times depend on the complexity of your project. For existing molds, production samples can be ready in 1-2 weeks. For new molds, tooling typically takes 3-6 weeks depending on complexity, followed by sampling and production. We offer expedited services for urgent projects and maintain 24/7 production capability for high-volume orders.

What tolerances can you achieve with injection molding?

We achieve tight tolerances up to ±0.02mm for precision applications using scientific molding processes, high-precision molds, and advanced process control. Standard tolerances follow industry guidelines based on material type and part geometry. Our quality team works with you to define achievable tolerances based on your functional requirements.

What is 2K or multi-shot injection molding?

2K (two-component) or multi-shot injection molding is a process where two or more different materials or colors are molded together in a single operation. This eliminates assembly steps and creates strong material bonds. It’s commonly used for soft-touch grips, multi-color parts, seals integrated into housings, and overmolded components.

Do you offer secondary operations for molded parts?

Yes, we provide comprehensive secondary operations including ultrasonic welding, pad printing, hot stamping, painting, plating, assembly services, and packaging. Our one-stop manufacturing approach means you receive finished, ready-to-use parts without needing multiple suppliers.

What quality certifications do you hold?

We are certified to ISO 9001:2015 for quality management, IATF 16949 for automotive quality standards, and ISO 13485 for medical device manufacturing. Our facility employs comprehensive quality systems including incoming inspection, in-process monitoring, SPC, and final inspection with CMM and optical measurement systems.

What is the minimum order quantity for injection molding?

Our minimum order quantities are flexible based on your needs. We support low-volume production runs starting from a few hundred pieces for prototyping and pilot production, up to millions of parts for mass production. We’ll work with you to find the most cost-effective approach for your specific volume requirements.

How do you ensure consistent part quality in high-volume production?

We use scientific molding methodology, real-time process monitoring, and statistical process control (SPC) to maintain consistency. All machines are equipped with sensors monitoring key parameters. We conduct regular inspections, maintain detailed production records, and perform capability studies to ensure every part meets specifications throughout the production run.